Tracksuits have become an essential part of people’s daily lives since workouts and fitness routines are common among fitness lovers. Among other activewear clothing, tracksuits play a vital role since every tracksuit material used in making the ideal outfit makes it a comfortable fit.

The apparel market is big and constantly innovating along with fashion trends, which is why clothing brands and manufacturers have become more active in creating and selling custom warmups.

Manufacturers use tracksuit fabric types, including nylon, polyester, polypropylene, spandex, bamboo, cotton, and wool, to create customized suits for startups and clothing brands.

Brief History of Tracksuits

The concept of tracksuits took shape in the 1930s. However, it became popular when adidas, a renowned brand, created their first tracksuit in the late 1960s. The warm-up suits became trendy and witnessed their own downfalls over the years of their invention.

Since the discussion is about tracksuit fabrics, the first ever suit that became famous was made out of polyester, cotton, terry cloth, or a blend around 1975. In the late 1970s, the velour material gained so much popularity that it turned out to be the most common fabric type used to manufacture tracksuits.

Definition of Tracksuit Fabric 

A tracksuit, or warm-up suit, is an outfit consisting of two clothing parts; trousers and jackets made of various materials. For obvious reasons, this outfit is appropriate for cardio exercises, gym workouts, sports, and nearly every fitness practice.

Entrepreneurs wondering how to start a sportswear brand should choose the ideal fabrics and get tracksuits made by an experienced tracksuit manufacturer

Which Fabric Is Best for Tracksuits?

Choosing the best fabric for tracksuits is easy. If you wan to decide on the best material, you need to understand the requirements of the body.

The outfit should offer breathability, durability, extreme comfort, and style. In this regard, a blend of cotton and polyester, or spandex and polyester, can provide such qualities. Since tracksuits are a part of the sportswear family, you can also look into the types of sportswear fabric to decide which material is ideal for tracksuits.

Ready To Launch your Own Clothing line?

Fabric Types for Tracksuits – Pros and Cons

1. Nylon

Nylon is one of the most popular materials in activewear and sportswear. It is entirely synthetic and made of plastic polymers. This means that nylon fabric is different from semi-synthetic or organic materials.


  • Flexibility
  • Strength
  • durability. 
  • Water Resistant 
  • Resistant to mildew and insects
  • Easy to wash and clean


  • Not much breathable
  • Stinks when absorbs sweat and moist
  • Not Eco-friendly
  • Non-Biogradable

2. Polyester

Polyester fibers are not organic, as they are created in labs. The fabric is a plastic created with petroleum through polymerization, a scientific process. It is the outcome of a reaction between alcohol and acid that melts the plastic and forms polyester fibers.


  • Stretchable 
  • Moisture-Wicking
  • Resistant to Wrinkles
  • Durable and Strong
  • Comfortable and soft


  • Sticks to Sweaty Skin
  • Not wearable in high temperatures – heat sensitivity
  • Not breathable like other materials – Cotton
  • Commonly not sustainable

3. Spandex

Spandex is a synthetic material that falls under the common types of activewear fabrics. It is a lightweight fabric popular for its elasticity. Spandex is also known as elastane.


  • Enhanced flexibility and 4 Way stretch
  • Moisture-Wicking
  • Strong and Durable
  • Comfortable to skin 


  • Tight and Minimum breathability
  • Temeprature sensitive – No Heat Resistance. 

4. Bamboo

Bamboo is an alternative to synthetic materials and is naturally extracted by crushing bamboo wood fibers, which are washed and spun into yarn. It is believed to be the highest-quality material to use for clothing.


  • Sweat-wicking
  • Anti-bacterial
  • incredibly soft and silky.
  • Good insulation 
  • Breathability 
  • Heat resistant 
  • UV protection
  • Extremely comfortable


  • Very Expensive 
  • Shrinkable 
  • Not easily dried 

5. Wool

Wool comes from animals including sheep, the coat of goats, also called cashmere, alpacas, llamas, camels, musk oxen, and, at times, rabbits, which is called angora wool.


  • Warm – Good for winter suits
  • Wrinkle-Resistant
  • Moisture-Wicking 
  • Resistant to odors and smells


  • Easily Shrinkable
  • Scratchy and Uncomfortable on skin
  • Requires Extreme Care 
  • Requires Dry Cleaning – too much effort 

6. Cotton

Cotton is made of the seeds of cotton plants, which are fluffy and soft. Cotton material is among the most commonly used fabrics for clothing.


  • Comfortable to skin 
  • Highly Breathable
  • Cheaper to buy
  • Easy to carve and create clothes
  • Easy Machine Washable


  • Easily Shrinkable 
  • Not easily Dried
  • Fragile

7. Silk

Silk also comes from nature, like cotton and some other materials. This fabric is an organic protein fiber produced by silkworms. Silk is famous for being the most luxurious fabric due to its smoothness.


  • Very Soft
  • High in demand
  • Super Comfortable
  • Long Lasting 
  • Strong


  • Incredibly Expensive – Not cost-effective 
  • Prone to dirt and stains 
  • Requires extreme care
  • Difficult to clean – dry cleaning

Popular Brands to Sell Tracksuits 

Many brands sell tracksuits to customers and are known for their revenue. Some brands are popular for selling the highest-quality tracksuits to customers and earning their trust in the name of amazing fabric and durability. Here are the names of some brands known for their quality tracksuits: 

  • Adidas
  • Nike
  • Fred Perry
  • END. x 
  • AMI 
  • Kenzo

Which Material is Suitable for Different Weather Conditions

Wool, silk, and spandex are the best to wear in colder climate conditions since they are warmer and give the body good comfort. They are considered weather-appropriate.

Cotton, polyester, and nylon are more environmentally friendly and the best for warmer climate conditions due to their breathability and ventilation.


The origin of tracksuits goes back to the 1930s, when the concept came into existence at Adidas and became popular. Fabric types including nylon, polyester, spandex, silk, cotton, and others are used now to create good-quality tracksuits.

Any brand willing to launch its own tracksuit clothing line can approach good manufacturers with great industry knowledge. For instance, Mega Sports Apparel is a sports and fashion apparel manufacturer that caters to startups and established brands with their clothing needs.

Other than that, for those who wish to gain knowledge on the best fabrics for tracksuits, this blog is the best guide to offer good knowledge about all materials appropriate for all weather conditions and apparel making.